Ignition SCADA & plant software · Utah-based engineers

See your line live. Find the lost time. Fix it faster.

We connect the machines you already have and build the production, maintenance and parts systems your team actually uses — on Ignition, and you own all of it.

One client: +15% line throughput after go-live · client-reported

Demo · Simulated dataActual vs. expected cycle time at every station, with fault and delay timers and the current constraint.

What we do

Make the operation easier to see. Easier to run. Easier to improve.

  1. 01

    Connect the equipment

    Bring your PLCs, sensors and existing systems — any vendor, any age — into one live picture.

  2. 02

    Build the right tools

    Screens, reports, maintenance and parts apps built around how your crew actually works.

  3. 03

    Act sooner

    Operators, technicians and managers see what happened, why, and what needs attention next.

Customer-owned

Plant floor

  • PLCs: Rockwell (Allen-Bradley), Siemens
  • Drives
  • Sensors
  • Existing HMIs
OPC UA · MQTT / Sparkplug B

Ignition gateway

  • Tags
  • Historian
  • Alarming
  • Reporting
  • Scripting

SQL database

Your team uses

  • Operator & supervisor screens (desktop, TV, mobile)
  • Maintenance & inventory apps
  • Automated reports by email
  • Private AI assistant (on your infrastructure)
A typical WCG system. Everything inside the dashed line belongs to you.

A measured result

From whiteboards to a live operating picture.

An iron pole manufacturer ran one assembly line on whiteboards and paper — hourly counts written by hand, notes left for the next shift, no record of how long any machine had been running. WCG built a custom Ignition system: live status at every station, automated shift reporting, alarming with history, operating-life tracking, a maintenance app and parts inventory.

Read the case study

Customer name withheld by request. Outcomes vary by application.

Demo · Simulated dataHourly target vs. actual by shift, with variance flags and cause notes — the whiteboard, live.

Demo screens are WCG-built Ignition Perspective applications running on simulated demo systems (a packaging line, lift stations, well pads and a crusher circuit) with simulated data. Client screens remain private.

+15%

client-reported

line throughput

$5.3M

client-reported

additional annual revenue

How an engagement works

Start with the problem, not the technology.

  1. 01

    Diagnose

    Walk the line with your team, look at what’s already installed, and find where an improvement pays back.

  2. 02

    Build

    Fixed scope, clear deliverables. We connect the equipment and build the screens, reports and apps in short, visible stages.

  3. 03

    Deploy & improve

    Go live alongside your crew, measure the result against the baseline, and tune it with you.

What you get

Working screens and apps, operator training, documentation, a measured before/after.

What we need from you

Network access to the equipment, PLC programs or access to them, one internal champion, and regular operator feedback while we build.

What you own

All Ignition project files, source code, databases, tag structure and documentation — no license held hostage.

Why WCG

vs. a large integrator

The engineers who scope it are the engineers who build it; no hand-offs, no account-manager layer.

vs. hiring in-house

A proven Ignition team from day one, without recruiting a controls engineer and a software developer.

vs. off-the-shelf MES/CMMS

Built around your line and your workflow, on a platform you own, instead of reshaping your process around a product.

Tools we work with

  • Ignition
  • Inductive Automation
  • Allen-Bradley
  • ControlLogix
  • CompactLogix
  • Siemens
  • OPC UA
  • MQTT / Sparkplug B
  • PostgreSQL
  • Microsoft SQL Server
  • Python

The people behind the system

Small on purpose.

You work with the people doing the work.

Eric Wales

President

Leads WCG’s work at the intersection of plant operations, automation, and measurable business performance.

Logan Marquis

Automation Engineer

Builds connected automation and data systems that make operational information easier to use.

Austin Crawford

Controls & Automation Engineer

Develops controls and automation solutions focused on dependable operation and practical maintainability.

Meet Wales Consulting Group

Start with the constraint

What’s costing your line the most right now?

Downtime, throughput, missing parts, reports nobody trusts. Tell us the problem — we’ll tell you in one conversation whether there’s a return worth chasing.

No sales presentation required. A short conversation is usually enough to determine whether there’s a real opportunity.

Book a 30-min operations review